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  • The success of the juice drink filling machine is not speculative
    The development of juice beverage filling machinery technology has made great contributions to the development of human beings, first reducing the labor intensity, secondly improving the efficiency of production, and making an important contribution to improving the living standards of the people of the world. Look at the emergence of new technologies in today's society, but new things have to undergo long-term testing before application. Although many new technologies are advanced, they are not necessarily practical. For our juice beverage filling machine enterprises, the development of juice beverage filling machines should pay attention to the benefits, especially the wide application of juice beverage filling machinery adds more brilliant colors to today's life and economic development, which of course includes juice. The beverage filling machine, which is also a phenomenon that people can see, will also be deeply endorsed. However, it is not an advanced juice beverage filling machine that can achieve good results in the market. The development of juice beverage filling machines should pay attention to their long-term benefits. Only juice beverage filling machines that bring profits to the enterprise and juice beverage filling machines that can be developed in the long run can be sold in the market, which will bring profits to the enterprise, and juice beverage filling machines such as juice beverage filling machines. Is always committed to doing useful things. The achievement of the juice beverage filling machine today is the verification of its strength, and it is the result of its continuous efforts and constant persistence. It is also because of the persistence of the juice beverage filling machine for more than ten years, and the frustration in the juice beverage filling machinery industry, it took the private high-speed rail belonging to the juice beverage filling machine. Belong to yourself. Its success is not opportunistic, but it is down to earth, step by step to win everything today. Nowadays, there are more and more new things in the society, but not all things are useful things, and they will gradually be eliminated over time. And useful things can survive for a long time. Juice drink filling machines are dedicated to doing useful things, not only for themselves, but also for the impact of the entire industry

    2019 02/23

  • Barreled soy sauce vinegar filling machine
    Barreled soy sauce, vinegar, health wine, etc. are very popular products in major supermarkets. The amount of barrels is relatively large, and the price is relatively affordable, which is loved by consumers. In the current market, most of them are classified according to different quantities, and usually have different specifications such as 1L, 1.25L, 1.5L, 2.5L, and 5L. Due to the different capacities, the bottle shape is numerous, and the manufacturer is quite troublesome when filling and producing. Most manufacturers in the market are filling this multi-bottle shape. Most of the large-capacity bottles are filled with linear flowmeters. First, the linear filling machine can solve a variety of bottle filling problems. Installed for large volume liquid filling. However, there are many unavoidable defects in the flowmeter filling machine during the production process. First, the flowmeter filling machine is metered by the flow meter on the filling valve. It is suitable for large-capacity filling, and the error is relatively small, but the bottle shape error in filling small capacity is relatively large. It does not apply to small volume bottle filling. Second, the flowmeter filling machine fills the same amount in the filling process, but it is inevitable because the bottle is large and small in the production process, while the soy sauce vinegar and health wine are mostly colored liquids, after filling, we will It is found that the liquid levels are not equal, which will affect the overall appearance when placed in shopping malls and supermarkets. Third, the flowmeter filling machine only fills the filling process, soy sauce vinegar, health wine in the filling process will mostly produce foam back to cause spillage, affecting the clean and beautiful appearance of the bottle wall and also affect the accuracy of filling. 4. The flowmeter filling machine stops filling immediately after filling at the end of filling, but there is still residual liquid in the filling valve, which will affect the overall hygiene of the production workshop and also cause the leakage of the bottle outside the bottle and the filling line. waste 5. The flowmeter filling machine is used to measure the flowmeter. The price of the flowmeter is quite high, resulting in a high price of the filling equipment. The above five points are the flow meter filling machine in the process of filling soy sauce vinegar and health wine. Next, let us look at the filling equipment for the soy sauce vinegar and health wine barrel production line. The linear negative pressure filling machine uses the vacuum suckback principle to realize the filling, and uses the PLC microcomputer to control the automatic filling, and uses various liquid level filling and other liquid level filling. The micro-vacuum is used to control the whole liquid level to be equal, and bubbles are generated during the filling process, and the filling valve will automatically suck back. After the filling is completed, the filling valve will suck back the residual liquid in the filling valve into the hopper. Can effectively reduce waste. At the same time, the overall design of the liquid level filling equipment is compact and reasonable, the shape is simple and beautiful, the failure rate is low, and the service life is long without wearing parts. It can realize automatic filling, and the price is very popular among many manufacturers.

    2019 02/18

  • What is the main impact on the filling accuracy and speed of the sauce filling machine?
    The sauce filling machine is widely used in our daily life. The chili sauce, beef sauce and miso are all filled by it. We will pay attention to the filling speed and filling when we choose the sauce filling machine. Accuracy and other issues, then when you have these problems, do you think about the speed of filling is determined by what? Filling accuracy How do we adjust to achieve better performance of the filling machine? There are five main factors affecting the speed of the filling machine for sauce filling machines. 1, pumping speed. The pumping speed directly affects whether the filling is smooth and the speed is fast. The reason for this depends on the viscosity of the product and the length of the feed tube. 2, the size of the mouth can be changed. The sauce filling machine can change the mouth diameter and the filling speed will be faster. 3. The foaming speed of the filled product. It is well known that high foam sauce filling machines are slower. 4. How much is the filling volume. Sauce filling machines have a large amount of filling, and the corresponding speed is slow. 5, the accuracy of the filling amount. The higher the filling accuracy requirement, the slower the filling speed. The filling speed of the sauce filling machine is determined by what. We already know how to properly adjust the filling accuracy and filling accuracy just mentioned. 1. The filling error is mainly determined by the filling amount, the filling speed, and the switching speed of the upper and lower valves. The switching speed of the upper and lower valves is related to the viscosity of the product. The greater the viscosity, the slower the valve switching speed. 2. Adjust the switching speed of the valve to adjust the spring pressure of the valve. As the spring pressure increases, the valve's switching speed increases. 3. Adjust the spring pressure of the valve to be determined by the test of filling and measuring and the experience of the operator.

    2019 01/25

  • Linear filling machine operation steps
    1. After the machine is installed, adjust the filling track and the bottle to the level (adjust the foot screw). 2. The liquid storage tank is filled with syrup. 3. All electrical switches are in the off position. 4. Insert the vials to be filled into the tool box (20 boxes for each machine attached box). 5. Turn on the external power supply. The power socket must be a three-pin socket and have a reliable grounding wire to prevent electric shock from hitting the casing. 6. Turn the machine power switch to ON, and the power indicator light is on, indicating that the power is on. 7. The filling frame is supported by the filling support plate. The purpose is to prevent the filling frame from going down during the adjustment filling, and placing the debugging liquid container under the filling head. 8. Point the hand to the positioning sleeve on the top of the filling head. The positioning sleeve should be able to move up and down flexibly. The filling needle is exposed or retracted without obstruction. 9. Turn the switch under the liquid storage tank to the open position so that the liquid can flow into the total metering pump. 10. Adjust the screws on the crank according to the total amount of filling each bottle. For example: 5ml per bottle, 6 bottles at a time, the total amount is: 5ml × 6 = 30ml, and the total metering pump output tube is released by the dispensing tank end. 11. Turn the knob of the filling speed control board to about 20 degrees, and then turn the switch on the filling speed control board to the open position. At this point, the total metering pump works, the liquid medicine flows out from the total metering historical significance output tube, the measuring cup is measured, and the crank screw is fine-tuned. Close the filling speed control board switch and reset the total metering pump output tube. 12. Turn the filling speed control board switch to the open position, and the total metering pump works. The liquid medicine enters the liquid separator through the output pump of the total metering pump. After the liquid separation, the liquid volume fine-tuner flows out from the needle tube, and the measuring cylinder measures the liquid volume. Carefully adjust the liquid volume trimmer. When the liquid flowing out of each filling head is the set amount, tighten the liquid amount fine-tuning nut, cover the filling head casing, and loosen the filling bracket support plate. 13. The bottle is first checked the track of the bottle to see if the box is smooth. After confirming that there are no other abnormalities, turn the bottle switch to ON, the bottle chain plate rotates, and the tool box moves to the filling track in sequence, and Enter the filling track. Push the bottle to push the tooling and move the bottle to the filling head (you don't need to take the debugging tank in this process). When the medicine bottle is pushed under the filling head, the lower positioning sleeve of the filling frame automatically finds the bottle opening, the needle is inserted into the bottle mouth, the liquid medicine flows out, and the needle slowly rises during filling, which can eliminate the foam. After filling, the filling bracket is up. The filling head also rises and leaves the bottle. Under the action of the pusher plate, the tool box is pushed out of the filling area and the next filling starts.

    2019 01/25

  • What should I do if the beverage filling machine is out of order?
    Pay attention to the purchase of beverage filling production line 1. First, determine the product to be filled in the beverage production line that you will purchase. Some manufacturers produce a wide variety of types. When purchasing a beverage production line, it is expected that one filling device can package all of its own types. In fact, the dedicated machine is often better than the compatible machine. This is for reference only, you can be in harmony with the manufacturer. In addition, the filling scale is different, and the price is different. It is assumed that the products with larger filling distances are separated from the machine as much as possible; 2, cost-effective is the standard. Nowadays, the quality of the domestically produced beverage production line has been greatly improved, and it is driven by imported machines. 3, as far as possible to select a long-established brand-name beverage production line enterprises, the quality is guaranteed. Choose skilled and stable quality models to make packaging faster and more stable, low energy consumption, low manual and low scrap rate. The beverage production line is a consumable machine. Assume that the low-quality machine is purchased, and the packaging film that is accumulated in the daily production in the future is not a small amount; 4, if there is a field visit, we must pay attention to the big aspects, but also pay attention to small details, often detailing the quality of the whole machine. Take the sample test machine as much as possible. 5, in the after-sales service, the circle must have an outstanding reputation. Timely after-sales service is very important for food processing companies. Especially for beverage companies, summer is a prosperous period of production. Assuming that the machine has problems in production, it cannot be dealt with immediately, and the loss can be imagined; 6. Manufacturers with beverage production line model projects near the factory can give priority to them. 7. Try to purchase as much as possible the operation protection, complete accessories, and automatic continuous feeding organization. This can improve the filling power and reduce the labor cost, and it is suitable for the long-term development of the enterprise. Now with our technology, the filling production line is becoming more and more perfect, and at the same time more and more companies are beginning to pay attention to and use the filling machine production line. In the future, high-end juice beverage filling machinery will enter the fast lane. In recent years, the beverage industry has developed rapidly, and carbonated beverages, fruit juice beverages, vegetable juice beverages, milk-containing beverages, bottled drinking water, and tea beverages have been continuously enriched. But what if the output is not allowed during use? 1. The speed throttle valve and the filling distance throttle valve are closed, and the throttle valve cannot be closed. 2. Is there any foreign object in the quick-installing three-way control valve? If so, please clean up the air in the three-way control valve and the filling head. If there is air, try to reduce or clean the air. 3. Check if all sealing rings are damaged. If it is damaged, please replace it with new ones. 4. Whether the filling valve plug has a stuck appearance or delayed opening. If there is a jam, the valve core should be installed from the head. If the opening is delayed, a thin cylinder throttle valve needs to be dispatched. 5. The elastic force of the spiral spring is tightened up and down in the three-way control valve. If the elastic force is too large, the check valve will not open. 6. Is the filling speed too fast, adjust the filling speed throttle valve, and lower the filling speed. 7, all the clamps, leather tube buckle can be sealed, if any, please correct. 8. The magnetic switch is not loose. Please lock it after each adjustment.

    2019 01/15

  • Gas-filled beverage filling machine equipment also needs an inspiration
    It is well known that everything in the gas-filled beverage filling machine industry will experience its own rise and fall. Since the reform and opening up, such things have been constantly appearing, and we can also say something. Slowly, we are used to it. The phenomenon, but for the gas-filled beverage filling machine in the now popular gas-filled beverage filling machine, it is to challenge such a phenomenon, we have to admire. Sometimes we have a lot of ideas because of the existence of a thing, and I don`t. Human beings are a group that needs constant consciousness. Sometimes, one thing can change our life and get ourselves. Do not believe in things. In fact, this is the case, things can make us think, just like this gas-filled beverage filling machine is such a thing. We human beings are a group that needs to constantly improve and enhance their understanding. We are likely to inspire us and even change the fate of our lives because of the existence of one thing. It can be seen that such a role is beyond our imagination, and we must be prepared to do so at any time. Everyone hopes that they can succeed, but there will definitely be many difficulties that we cannot imagine on this difficult life path. This is the mentality we must have at a time. And things like gas-filled beverage filling machines are a lot in our lives, but they really give us a lot of inspiration, it is worthy of my thoughts. Life is an inspiration for something that needs to happen.

    2019 01/09

  • Analysis of the current development status of domestic filling machine market
    The development of the market is very important to see the use of the filling machine. Due to the continuous improvement of consumer demand, there is a higher demand for the development of the filling machine. For the production enterprise, the user's demand is the development trend of the enterprise. Think of the needs of users and strive to create high brands in the international market. The packaging machinery industry has a large family and a wide variety of products. Sealing machines, filling machines, and gel filling machine labeling machines are all members of packaging machinery. The following analysis of the development of China's filling machine market : In view of the development of China's economic market, the filling machine enterprises have not enough funds to guarantee that the design and technology content of products cannot be improved. Plagiarism and acceptance of orders from overseas advanced countries have become the final choice for the development of the filling machine industry, which will definitely lead to domestic production. The filling machine is absent from the high-end market. The trend of domestic filling machine enterprises is relatively obvious. At that time, there were more internal enterprises, but the cost was low and the competition was fierce. Most of the filling machine manufacturers relied on lowering the sales price of the products to obtain the market, so that The production profit of the enterprise is very low, basically it can only achieve maintenance production. It is difficult to earn money. The result is low product price, low added value and low profit. The company does not have enough funds to maintain the development afterwards, and it is better. With the introduction of high-end technology and equipment, the industry will be difficult to improve. The need for filling machines is not only to satisfy the market but also to meet the needs of people. In fact, the needs of users are the needs of the market, and their needs determine the course of the development of the filling machine industry. Nowadays, with the seasonal changes, the demand for filling machines in the market is extremely high. It is better reflected in the use of the beverage industry. The current filling machine is made of stainless steel body material and high-end technology. Now that it has been developed into a liquid filling production line, the production efficiency has been greatly improved.

    2019 01/04

  • Filling principle of automatic edible oil filling machine
    The automatic edible oil filling machine is a device specially used for filling edible oil. At present, the domestic edible oil filling machine has a semi-automatic edible oil filling machine, a four-head multi-head filling machine and the like. It not only ensures the quality of edible oil, but also improves production efficiency. The automatic filling machine is very efficient and is the most popular equipment on the market. Do you know the principle of the filling machine? The main feature of the automatic edible oil filling machine is the filling container delivered through the bottle conveying line. After the bottle dial mechanism, no empty bottle is sent to the turntable accurately, the empty bottle is immediately rotated, and the soft support mechanism is passed. The empty bottle is lifted, the bottle mouth is automatically opened after contact with the filling valve, and the filling is completed. After the filling is completed, the bottle is automatically pulled out into the bottle conveying line, and the whole process ends. This type of filling machine has automatic protection devices, such as the phenomenon of card bottle, and it will automatically achieve the shutdown effect to protect the safety of human-machine. In recent years, the scale of edible oil filling machines has been continuously expanded, and gradually integrated into electricity and automation. The fully automatic edible oil filling machine strives for technological innovation in the competition and has won the support of the market. Through the introduction of the principle of working on the filling machine, I believe that everyone can better operate and use the edible oil filling machine at work.

    2019 01/04

  • Liquid filling machine has huge market potential
    In the development of the food packaging machinery industry, the liquid filling machine can be said to be the future, and the development momentum is favored by many enterprise suppliers. Liquid filling machines are widely used in the pharmaceutical, food, daily chemical and other industries, the role is self-evident. Nowadays, the technology of the filling machine is continuously improved, the equipment is continuously improved, and it can meet a large part of the demand in the market, and the company attaches importance to the technical research and development of the liquid filling machine, insists on innovation, and is based on the market. Experts say that the advantage of the filling machine production line is to provide a high-performance, stable and reliable filling production line for the manufacturing industry, less material waste, cost saving in large-scale production, programming control according to the production process, high production efficiency, production process to the environment Less pollution and so on. Therefore, it is imperative to adapt to the industrialization of high-tech in the 21st century, to meet the macro and to develop high-performance filling production lines. It can be predicted that the manufacturing technology of the filling production line will surely become a high-tech that is rapidly popularized in the 21st century with its irreplaceable advantages. We all know that today's commodity market is inseparable from the advanced filling machine equipment such as filling production line. Its appearance has made great contributions to the entire filling industry, and it has effectively promoted the development of the filling industry. In today's filling market, not only because of the market demand, but also because of the numerous filling machine equipment technology, it is not as automatic filling production line.

    2018 12/29

  • The future development trend of beverage machinery
    A mechanical equipment used in beverage machinery to produce various beverages, which reduces labor costs to a certain extent and saves working time. Generally, it is assembled and operated by several mechanical parts, and different types can be assembled according to different needs. Parts are used to match production. As time goes by, beverage machinery is becoming more and more advanced, so what is its development trend? First, from the original low speed, low quality to today's high speed, high precision. In order to get more economic benefits. Large-scale beverage machinery can also be accurately distributed, classified, and rationally utilized resources to save raw materials. Second, the devices are mostly integrated and can be used more. Used in liquids, bottles, or seals. This is also suitable for hot drinks such as tea drinks, coffee drinks, and juice drinks. A mechanical device can work according to different actual needs, so that high-efficiency machinery is definitely sought after by various manufacturers. Third, a trend in the development of beverage machinery is the development of mechatronics. Machinery can be applied to a variety of installation control systems after human programming. Use a computer directly to diagnose the quality of the device. Such production technology is undoubtedly high in content and high in reliability. A certain degree of control over the efficiency of the production line. Greatly reduced maintenance costs. Fourth, the machine can be applied to various installation control systems after human programming. Use a computer directly to diagnose the quality of the device. Such production technology is undoubtedly high in content and high in reliability. A certain degree of control over the efficiency of the production line. Greatly reduced maintenance costs. Beverage machinery has to be reformed because of the development of the times. I believe that in the next few years, perhaps the beverage market will turn upside down. At that time, the estimation was more intelligent, and many program estimates that required human operation could also be directly operated by the robot. This will be more accurate and more labor-saving.

    2018 12/29

  • Common Faults of Liquid Filling Machine and Removal Method
    First of all, we will talk about the causes of such faults as inaccurate filling quantity or no discharging of liquid filling machine. 1. Whether the speed throttle valve and filling interval throttle valve are closed or not, the throttle valve can not be closed; 2. Whether there is foreign matter in the quick-loading three-way control valve, if there is, please clean up, whether there is air in the tube of the quick-loading three-way control valve and filling head, and if there is air, try to reduce or eliminate the air; 3. Whether all sealing rings are damaged or not, if they are damaged, please replace them. 4. Whether the filling nozzle spool has a plug phenomenon or delayed opening, if there is a plug, the spool should be re-positioned. If delayed opening, thin cylinder throttle valve should be adjusted. 5. The elasticity of the upper and lower compression coil springs in the quick-loading three-way control valve can be adjusted. If the elasticity of the spring is too large, the check valve will not open. 6. Whether the filling speed is too fast, adjust the filling speed throttle valve to reduce the filling speed; 7. Check and correct whether all clamps and buckles are well sealed. 8. Whether the magnetic switch is loose or not, please lock it after adjusting the quantity each time. After finding out the cause of the failure, proper maintenance can be done. If the filling machine filling fluid is not uniform, the end of the joint is tightened, and there is a leakage phenomenon, further tightening is needed. If the machine rotates normally, but no sub-filling liquid is discharged. First, check the foreign body in the valve, if there is any, it should be cleaned immediately; check whether the upper and lower pins in the valve are misplaced, the correct method should be that both pins are pointed down, not reverse. If the crank does not rotate properly after starting. This situation is relatively simple to deal with. The upper fixing rod is offset and the inner and outer pipes are tightly jacked when the syringe pushes liquid, which makes the crank unable to rotate. The nut should be loosened. After moving the upper fixing rod upward in proper position, the nut should be tightened. If the internal and external tubes are not clean and clamped when the syringe is assembled, the syringe should be removed and cleaned. Observe the bearing position at the end of the injection system. To make it unable to work properly, it must be re-installed. If the feeding switch of the automatic filling machine is activated, the time relay digital LED indicator flashes, but does not fill. First check whether there is air pressure or air pressure is too low, or whether the coil of solenoid valve is damaged or the pneumatic valve core is blocked by stolen goods. You can unplug the power supply, open the panel, rotate or press the corresponding solenoid valve coil button. If the valve can change direction, it means that the solenoid valve coil has been damaged. If the solenoid valve can not be changed, the valve core is jammed and the solenoid valve coil can be replaced or decomposed. The valve is repaired.

    2018 12/12

  • New Challenge of Automation of Glass Bottle Filler
    Automation technology is a comprehensive technology, which is closely related to cybernetics, information theory, system engineering, computer technology, electronics, hydraulic pressure technology, automatic control and so on. Control theory and computer technology have great influence on automation technology. With the continuous development and progress of science and technology, the emergence of various pharmaceutical and food processing products has posed new challenges to filling technology and filling equipment. Automation technology of glass bottle filling machine plays an increasingly important role in the field of circulation. Automation technology has two characteristics in the automation design of glass bottle filling machine: 1. The glass bottle filling machine controlled by a single computer needs multiple manipulators to complete complex filling operations. The camera takes information and monitors the working mood of the manipulator under the control of the computer. The manipulator completes the specified action according to the program instruction to ensure the completion of filling and the quality of filling. 2. The human eye can not easily distinguish the thickness and material of filling materials used in the filling process. Therefore, camera and detector are often used in the design of glass bottle filling machine to distinguish the thickness of filling materials and the change of materials in the filling process under the control of computer. The camera can inspect and distinguish the photographs taken by itself and display them on the display screen. With the increasing demand for glass bottle filling machine, good flexibility and flexibility have become the goal of glass bottle filling machine design. Automation technology can achieve this requirement perfectly. In order to have good flexibility, flexibility and high automation, glass bottle filling machine must use a large number of microcomputers, modules and unit combinations. In addition, in order to improve the design efficiency, computer simulation design technology can also be used to shorten the development and design cycle of glass bottle filling machine. Firstly, the model is built, that is, all kinds of machine elements are stored in the computer in the form of database, and the drawings are digitized and then inputted into the computer. The computer will automatically synthesize the three-dimensional model. Secondly, input the actual production data and indicators, and various possible failures. The computer three-dimensional model imitates the real work situation, demonstrates the productivity that can be achieved, how many waste products will be, whether each link of the production line can match the production, where the bottleneck is, the curve displayed on the display screen is clear at a glance, and can modify the model according to the customer's opinions. The computer synthesis speed is very fast and the modification is quick and convenient, which can shorten the development cycle and improve the work efficiency. The competition of glass bottle filling machine is becoming more and more fierce. In the future, glass bottle filling machine will cooperate with the trend of industrial automation, promote the overall level of filling equipment to improve, develop multi-functional, high efficiency and low consumption filling equipment, and the automation technology of glass bottle filling machine is also developing towards the following trends: standardization of structural design, mold. Histochemistry makes full use of the modular design of the original model, and can transform the new model in a short time.

    2018 12/07

  • Manufacturing Technology Development of Small Bottle Beverage Filler Facing Diversity
    Manufacturing Technology Development of Bottle Beverage Filler Facing Diversity The bottle filling machine has the characteristics of cleanliness and sanitation, simple operation, high production efficiency, convenient use and maintenance, etc. It is a special equipment for filling mineral water and purified water. Small bottle beverage filling machine has compact structure, small occupancy and high production efficiency. It uses 304 high-quality stainless steel bearings, non-toxic silicone rubber bearings for sealing components, which meet the requirements of food hygiene, and well-known brands for components. The small bottle filling machine can adjust the speed infinitely, control the output freely, adjust the height of the liquid cylinder, and adapt to the different height of the bottle. Small bottle beverage filling machine is mainly used for the filling operation of beverages. It integrates three functions of washing, filling and capping into one body. The whole process realizes automation. It is suitable for filling fruit juice, mineral water and pure water in polyester bottle, plastic bottle, and hot filling with temperature control device. The adjustment of the trial bottle type of each part is realized by turning the handle, which is easy, simple and fast. The filling method of the small bottle beverage filling machine adopts a new micro-isobaric filling method, which makes the filling speed faster and more stable. Therefore, compared with the machine of the same specification, the machine has higher output and greater benefit. The bottle filling machine adopts advanced programmable logic controller (PLC) to control the automatic operation of the machine. The air supply mode is adopted in the bottle feeding chain. The bottle feeding operation is more stable and reliable with the host frequency converter. Optoelectronic detection of the operation status of each component, all of the high degree of automation, easy to operate. Thirdly, the light filling part of the bottle filler can be changed to form a low vacuum filling mode. It is the ideal preferred equipment for beverage manufacturers. The self-designed and manufactured small bottle beverage filling machine is mainly used for the filling of beverages. It integrates the functions of washing, filling and capping into one body, realizes automation in the whole process. It is suitable for filling fruit juice, mineral water, pure water in polyester bottles, plastic bottles, and hot filling with temperature control device. The small bottle filling machine is realized by rotating the handle, which is easy, convenient and fast. The filling method adopts a new micro-pressure filling method, which makes the filling speed faster and more stable. Therefore, compared with the machine of the same specification, the small bottle filling machine has higher output and greater benefit. Small bottle beverage filling machine is suitable for glass bottles, filling liquor, soy sauce and other materials. Its sealing mode can be matched with aluminum metal imitation cap and plastic cap. It is the ideal preferred equipment for beverage manufacturers. The bottle filling machine is made of high quality SUS304 material. The main parts are precisely processed by NC machine tools. The advanced photoelectric technology is used to detect the running status of each part. It has a display screen with no bottle but filling, no bottle without capping, high automation and simple man-machine interface. Small bottle beverage filling machine adopts air conveying device and hanging bottle neck mode. The bottle top speed is fast and the bottle won't be deformed. The advanced bottle neck technology is used to flush the bottle mouth, avoiding contact with the thread mouth. It is more sanitary. The bottle is conveyed by the bottle neck technology. The bottle shape is changed without adjusting the height. Only the diameter of the bottle body needs to be changed. Related protective boards. The small bottle beverage filling machine adopts liquid cylinder feeding structure. The filling valve adopts a new type of high-speed and large-flow filling valve. The quantitative accuracy is correct. The cap screwing technology imported from France is used for capping. The capper is installed at a low position, and the capping device is supplied horizontally.

    2018 12/05

  • Juice beverage filling production process
    Beverage production line filling method: 1. The cold filling of the beverage production line is to cool the product to a normal temperature after ultra-high temperature sterilization. In a sterile environment artificially manufactured, it is filled into a bottle or a carton sterilized with hydrogen peroxide, and the bottle cap is also sterilized by hydrogen peroxide sterilization. . Cold filling has little effect on product taste and nutritional quality, and PET material is used less, but equipment investment is about 1 times more than hot filling; 2. The hot filling of the beverage production line is to fill the bottle at a temperature of about 90 degrees after the product is sterilized by high temperature. After the lid is screwed, the bottle and the lid are finally sterilized by the temperature of the material itself. This product maintains a high temperature state, a process of juice beverage production caused by its taste and nutrition. Juice beverage production line process: 1. Dilution: The thawed concentrated juice is diluted with pure water according to the formula. 2. Filtration: Remove suspended solids and impurities from the juice, so that the diluted juice ensures clear and transparent. 3. Homogenization: The diluted juice is homogenized to make the juice uniform and stable. Homogeneous pressure requirements: 20-25MPa. 4. Dissolved sugar and filtration: carried out in a sugar-melting tank. Start the stirrer, add the appropriate amount of water, and add the white sugar according to the formula. There are two ways of melting and melting, and one of them can be selected according to the needs of the production process. Sugar liquor filtration is generally filtered using diatomaceous earth. The dissolution and filtration of other excipients are basically consistent with white sugar. 5. Dispensing: pump the diluted juice, the dissolved and filtered sugar liquid, the dissolved and filtered auxiliary materials to the mixing tank, mix them evenly, and make up the volume. Add the flavor and/or color to the formula and mix well. 6. Filtration: The prepared liquid is filtered again through the filter barrel connected to the pipeline to completely remove the suspended solids and impurities, ensuring the product's transparency, uniformity and no precipitation. 7. Sterilization: The filtered liquid is passed through a UHT sterilizer to sterilize the liquid. Sterilization conditions: 130-135 ° C, 4-6 seconds. When sterilizing, make sure that the steam pressure supplied to the sterilizer is not less than 0.8 MPa. 8. Cleaning: The bottle is washed thoroughly by the bottle washing machine, and the dust, dirt and the like which may exist in the bottle are fully washed. In order to ensure the cleaning effect, the pressure of the purified pure water required to be cleaned is not less than 0.4 MPa. Bottle cleaning is often combined with filling and capping to form a [three-in-one" filling machine. 9. Filling and capping: Filling mainly includes two methods: aseptic cold filling and aseptic hot filling. Juice beverage filling is often performed by aseptic hot filling to ensure quality. Requirements: the temperature at the time of filling is not lower than 90 °C, and the temperature inside the bottle after filling is not lower than 85 °C. Seal immediately after filling. Adjust the appropriate torque of the cap when closing the cap to ensure a tight seal. Bottle washing, filling and capping "three in one" hot filling machine. 10. Rewinding the bottle: The product after the hot filling is completed immediately through the bottle pouring machine, the bottle is placed upside down, and the remaining temperature of the liquid after filling is used to sterilize the bottle and the cap to ensure the quality of the product. 11. Light inspection: Let the product pass the light inspection machine to check whether the bottle has dirt, impurities, whether the bottle seal is complete, etc., to ensure that the qualified product enters the next step. 12. Cooling: Allow the product to pass through the cooling tunnel so that the temperature of the product drops rapidly to (38 ± 2) °C. More damage. There is less investment in hot filling equipment.

    2018 11/20

  • Functional analysis of blow molding equipment
    Feeding method, standard, distribution These factors directly affect the flow direction, density distribution, packing pressure and forming time. The direct feed port and the feed port have a large cross section (the thicker outer section) is reduced but the directivity is large, and the feed port width and the short length are small. Shorter than the feed inlet or parallel to the flow direction, the diameter is shortened. Molding conditions The mold temperature is high, the molten material cools slowly, the density is high, and the shortening is large. Especially for the crystallized material, the crystallinity is high and the volume is changed greatly, so the shortening is larger. The mold temperature distribution is also related to the cooling and density uniformity of the blow molding box, which directly affects the shortening amount and directionality of each part. In addition, adherence to pressure and timeliness also has a greater impact on shortening, while pressure is large and time is long, but the direction is large. The injection pressure is high, the viscosity difference of the melt is small, the interlaminar shear stress is small, and the elastic rebound is large after demolding, so the shortening can also be appropriately reduced, and the material temperature is high and the diameter is shortened, but the directivity is small. Therefore, factors such as adjustment of mold temperature, pressure, injection speed, and cooling time during molding can also appropriately change the blow molding box shortening. According to the shortening plan of various plastics, the wall thickness and shape of the blow molding box, the standard and distribution of the feed port method, and the shortening rate of each part of the blow molding box according to the experience, and then calculate the cavity standard. For high-precision blow molding boxes and when it is difficult to grasp the shortening rate, it is generally preferable to describe the mold by the following method. First, try again and modify the skill conditions to modify the shortened value slightly to meet the needs of the blow molding box. Second, modify the mold according to the shortening of the internship. Third, take a smaller shortening rate for the outer diameter of the blow molding box, and take a larger shortening rate for the inner diameter to leave the modified position after the test. China Resin R Online is the best database for building and building China Resin! Fourth, the blow molding box to be disposed of after the post-disposal judgment standard changes (measurement must be 24 hours after demolding). 5. Test mode determines the casting system method, standard and molding conditions. When the blow molding box is molded, the molten material contacts the surface of the cavity and the outer layer is cooled to form a low-density solid outer casing. Due to the poor thermal conductivity of the plastic, the inner layer of the blow molding box is slowly cooled to form a high-density solid layer that is shortened. Therefore, the wall thickness, the slow cooling, and the high-density layer thickness are shortened. In addition, the presence or absence of inserts and insert plans and quantities directly affect the flow direction, density distribution and shortening of the resistance, so the characteristics of the blow molding box have a great influence on shortening the size and direction. Blow Molding Machine, Zhangjiagang Blow Molding Machine, Blow Molding Machine The blow molding machine has the volume change of the crystallization shape during the molding process of the blow molding box, the internal stress is strong, the residual stress in the blow molding box is large, and the molecular orientation is strong, so it is compared with the thermosetting plastic. The shortening rate is large, the shortening rate is planned to be wide and the directionality is obvious, and the shortening rate after molding, the annealing rate after the annealing or the humidity conditioning treatment is generally larger than that of the thermosetting plastic.

    2018 11/16

  • Plastic blowing machine works
    The whole system of the automatic plastic bottle blowing machine has a simple working principle. Because it only needs to supply the stretching cylinder and the pre-blowing part, the installation structure is also very convenient. It is worth noting that the balance between the recovered gas volume and the gas consumption is in production. The supply and demand relationship should be grasped when different capacity bottles are used. Although this system only provides the recovery gas to the two parts of stretching and pre-blowing, it seems a bit of a fly in the ointment, but its investment is small (only about 20,000 for SBO10/14, depending on the price of the accessories), the return is large (year Cost savings of 160,000 to 200,000), strong independence (the original gas supply system can be used when there is a fault or other reasons), high flexibility (simple and convenient installation), which is in line with the basic principles of our technical transformation project, making the product more Market competitiveness. When the air is idling and not blown, the low pressure gas is passed through the original pipeline solenoid valve to the stretching cylinder gas storage pipe, and the recovery gas storage pipe is separated from the tensile cylinder gas storage pipe by a one-way valve, and no low pressure gas is recovered in the recovery gas storage pipe. The entire stretch gas system and the pre-blowing system remain undisturbed. When the equipment starts to blow the bottle, the high-pressure gas in the bottle enters the recovery gas storage pipe 6 through the one-way valve 12 through the exhaust pipe of the three-way valve 10, and the equipment is operated for one round to recover enough gas, and the manual electromagnetic valve 1 is used to close the original pull. Extend the low-pressure intake and pre-blowing intake lines. At this time, the stretching cylinder and the pre-blowing gas are supplied by the recovery gas storage pipe. Due to the different volume of the produced bottles (0.6L, 1.25L, 2.0L, etc.), we can appropriately The exhaust valve 9 is opened to discharge excess air from the muffler, and the balance between the recovered gas volume and the consumed gas volume is maintained. If there is still gas remaining in the recovery gas storage pipe, it is discharged through the 15 bar safety valve 4, so the safety valve must have sufficient The flow rate allows excess gas to escape, and when the blow bottle is stopped, the manual solenoid valve is opened to supply air from the original low pressure and pre-blowing lines.

    2018 11/09

  • Development of bottled water quality technology
    The industry believes that the future bottled water production line will cooperate with the trend of industrial automation, and develop liquids in several directions, such as diversification of mechanical functions, structural design standardization, modularization, intelligent control, and high-precision structure. Once again, it proves that the development potential of the bottled water production line is huge. The quality and safety of the bottled water production line also affects the safety of bottled water. However, the annual inspection of bottled water is low, and there is a problem of excessive bacteria, which makes consumers lose confidence in the safety of bottled water. This requires bottled water equipment manufacturers and bottled water producers to work together to continuously improve the defects of the equipment and improve the technical level of production. Due to the continuous expansion of market demand, there is a high demand for the production efficiency of enterprises. Therefore, many beverage companies have upgraded their own bottled water production line equipment, or increased the filling production line, which also gives barrels. The production enterprises of the water production line provide space, but if the gap between the foreign advanced bottled water production line technology is very obvious, this requires us to constantly upgrade our own technology, only when the technology can meet the needs of the enterprise. At that time, we can have a place in the high-end market.

    2018 11/06

  • The difference between mineral water production line and pure water production line
    Mineral water and pure water are different dual-use drinking water. Due to the different water sources and different treatment methods, it also determines that the mineral water production line and the pure water production line have certain differences. Compared with pure water, mineral water is relatively high-end, with less resources, so the price is higher, suitable for people who need higher, and pure water, the scope of application is wider, adapt to the universality of people. Under normal circumstances, the pure water production line uses reverse osmosis equipment, the water quality produced is better, the equipment operation is simple and the automation is high; the ultrafiltration equipment used in the mineral water production line can retain the beneficial minerals in the water, but the taste is relatively slight. Hard, not suitable for raw drinks. The reverse osmosis equipment for pure water production line adopts the most advanced, energy-saving and effective membrane separation technology. The principle of reverse osmosis equipment is that under the action of solution osmotic pressure, other substances can not pass through the semi-permeable membrane and other substances and water. Leave. The membrane pore size of the reverse osmosis membrane is very small, so it can effectively remove dissolved salts, colloids, microorganisms, organic matter, etc. in the water. The reverse osmosis equipment can produce pure water and high purity water to meet the needs of users in different industries and different needs. The ultrafiltration equipment dedicated to the mineral water production line uses a tap water pump to increase the system water supply pressure; the multi-media filter can remove suspended solids and impurities in the water; the activated carbon filter can remove residual chlorine, odorous substances and odorous gases in the water, and improve The mouthfeel; the precision filter further removes impurities in the water. The hollow ultrafilter removes various harmful substances such as impurities, colloids, phenolic compounds, chlorides, bacteria, etc. in the water, and retains various minerals beneficial in the water in the water. In short, both types of drinking water have their own characteristics, and need to be treated with different processes, mainly depending on the positioning of the product.

    2018 11/06

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